C&SS Products

eCommerce Carton Flow Rack

eCommerce Carton Flow Rack (HMH)

eCommerce is creating demand for increasingly shorter pick times in fulfillment warehouse. Carton Flow Rack substantially improves order fulfillment to keep you competitive.


Multiple Configurations to Decrease Picking Time

eCommerce carton flow rack systems can make warehouse order fulfillment much easier. Also known as carton flow storage rack, gravity flow, dynamic flow, tote flow and other names, case flow systems are warehouse storage systems are constructed of pallet rack supporting sets of inclined roller or wheels that allow cartons to glide from the back (loading) aisle to the front (picking) aisle. Shelf frames on both the loading and unloading sides can be individually adjusted to a more ergonomic vertical position on the uprights. Speed arrestors or brakes can be included with rollers depending on application. Cases, cartons, bins, or other units of product are deposited at one end, sliding safely and gradually via gravity toward the pick face where they can be retrieved for order fulfillment. By nature of this design, carton flow is the perfect tool for a hand-picked FIFO (First-in, First-Out) storage system.

Carton Flow-Rack Improves Ecommerce Companies

eCommerce Carton Flow can be configured in many ways, such as a stand-alone system, integrated with various pallet rack types, or within a multi-level pick module. It is a perfect solution for accommodating temporary inventory fluctuations and seasonal SKU fulfillment. Easy to assemble and/or reconfigure, it can be designed as stationary or mobile system and is also an ideal solution for low ceiling or mezzanine applications. One of the most popular configurations is integrating palletized product overflow in traditional selective pallet rack above a carton flow system, with the carton flow being restocked from the pallet above. This adaptability can be a great cost saving measure, as new carton flow can be incorporated into existing racking systems.

Maximize Throughput by Optimizing SKU Selectivity

The main advantage of carton flow rack over static rack or shelving systems is that merchandise remains better organized and easier to find or pick, making it ideal for picking full cartons or split cases. Picking and stocking tasks are separated into different aisles, providing order picking access to a high quantity of SKU locations in a relatively small space. This high selectivity allows for greater order fulfillment and overall productivity for warehouses or companies. Labor costs can also be drastically reduced, as SKU storage that is up to 7 times denser per bay than pallet rack storage translates into up to 80% less travel time for pickers.

Order Picking is the Engine Driving E-Commerce

Carton flow rack provides constant inventory rotation, making it ideal for storing materials that vary in size, products with expiration dates, food and beverage applications, and cold storage. It is well suited to a wide range of sectors from warehouses storing mass consumer goods to pharmaceuticals, cosmetics, computer components and more. Carton flow rack allows products to be continuously available to pickers, which increases productivity and provides high volume case-pick and piece-pick applications like large online retailers. As E-commerce rapidly gains traction throughout the world, so too does warehouse picking along with the systems and material that support it, none better suited than carton flow.

Large Or Small, Improve Your Warehouse With A Cost Efficient Solution

Unex Manufacturing has the distinction of being the leader in carton flow systems for over 50 years. Products like their SpanTrack Lane, SpanTrack Wheel Bed, Keg Flow, FlowCell Gravity Flow Racks, and myriad others allow them to cater the perfect solution to exacting customer specifications and applications. While many of Unex’s products are standalone units, all their carton flow rack systems are built with Hannibal Industries pallet rack components. As the largest producer of steel pallet rack west of the Mississippi, they are well equipped to meet the needs of any manufacturer. While their capabilities are on a global scale, Hannibal’s products and services are available to any size warehouse or firm through their Master Dealer program. As their newest Master Dealer, Conveyor & Storage Solutions is the premiere source for both Hannibal rack and Unex roller and conveyor products. With over 28 years of experience in engineered systems, carton flow system design, integrated storage solutions and installation you can count on, C&SS is the right choice to make your next project the success it deserves to be.

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